Municipal and Industrial iron castings, ductile and gray iron. 800-558-5075       Fax: 920-729-3661
Neenah Foundry proudly manufactures our products in the United States.

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Email Neenah's Industrial Sales Department for additional information regarding our capabilities for industrial-type castings.


Industrial Products

Our Neenah Sales staff has the ability to work with a wide variety of development applications, including Pro-E, SolidWorks, AutoCAD, and Catia. We are interested in reviewing your project needs and furnishing competitive quotations for your casting requirements.

We encourage you to contact our Industrial Sales office to get your casting project started or to answer any questions you may have with a current project. You can contact us toll-free at 800-558-5075 or contact our division directly at 920-729-3693. Our office staff is also available for assistance via email at indsales@nfco.com. Additional information may be faxed directly to 920-729-3672.













    CLICK HERE for printable PDF version of our facilities information.
Facility and Equipment List - (Plant 3)
Melt and Metal Processing Core Room Molding Casting Processing Miscellaneous
Iron Grades
(Ductile Iron As-Cast):
  • D63-41-15
  • D65-45-12
  • D80-55-06
  • D90-60-04
  • D100-70-03
  • Austempered Ductile Iron

    Melt
  • One 66" refractory-lined, water-cooled Hot Blast cupola with O2 injection

  • Continuous desulfurization with porous plug ladle (25 tons/hour)

    Duplex
  • Two 60-ton Whiting vertical-channel furnaces

    Pour
  • One 10-ton Junker horizontal-channel (pressurized) stopper-rod furnace with an MSI inoculator (and an Accurate back-up inoculator)

  • One 6-ton Junker horizontal-channel (pressurized) stopper-rod furnace with dual Accurate inoculators
  • Two CB-30 horizontal isocure core machines
    - 34"x38"x17" box size
    - 350# maximum core weight

  • Two 18-liter Peterle vertical isocure core machines
    - 31.5"x23.8"x16" box size
    - 100# maximum core weight

  • Two 12-liter Peterle vertical isocure core machines
    - 27.5"x23.8"x8" box size
    - 70# max. core weight

  • Two CB22 horizontal isocure machines
    - 22"x24"x8" box size
    - 75# max. core weight

  • One CB22 vertical isocure machine
    - 23.5"x21.5"x12" box size
    - 75# max. core weight

  • One U-180 shell machine
    - 20"x29"x6" box size
    - 70# max. core weight

  • Two Redford cold-box bench-blowers
    - 7# max. core weight

  • One cold-box bench station
    - 40# max. core weight

    		•
  • One 2013 Mark 4 Disamatic molding machine
    - Mold size is 21"x25.6" with mold thickness ranging from 5" to 13"
    - 100# maximum pour weight

  • One 2070 Mark II Type B Disamatic molding machine
    - Mold size is 31.5"x37.4" with mold thickness ranging from 10" to 25"
    - 275# maximum pour weight

  • Pattern-changing system on both machines

  • Automatic core setting on both machines

  • PLC Control upgrade including ultrasonic position measuring on the 2013 machine

    		•
    Finishing
    (Industrial castings only)
  • Two shot-blasting units
    - One BMD continuous blast
    - One 34GN Tumblast

  • Four conventional stand-grind/finish stations in-line with the 34GN blast

  • Ten conventional chip/grind booths

  • One Fox automated round-casting grinder with in-line finishing

  • One Serf trim-press with a Clansman casting manipulator and in-line finishing

  • One robot-cell with two trim-presses, three Fanuc robots, and a two-station, three-axis milling machine


    Shipping
    (Industrial castings only)
  • Seven shipping docks
  • AIAG Shipping labels
  • Bar-coding capability


    Machining
  • All industrial machining is outsourced
    		•
    Paint Line
    (Industrial castings only)
  • High-volume
  • Black oxide primer
  • Rust preventative
  • Drying oven

    Test Laboratory
  • Two spectrometers
  • One Leco Carbon/Sulfur analyzer
  • Full sand-laboratory
  • One Metallograph with quantitative image analysis
  • One tensile tester

    Dimensional Laboratory
  • Four Portage layout machines
  • One Brown & Sharp validator (CMM with PC-DMIS software)
  • One Faro-arm layout machine

    Nondestructive Testing
  • Magnetic particle
  • Ultrasonics
  • Other tests are outsourced (e.g., x-ray, liquid-penetrant)

    Heat-treating
  • All heat-treating is subcontracted

    Manufacturing Area
  • 165,715 square feet
    		•

    Facility and Equipment List - (Plant 2)
    Melt and Metal Processing Core Room Molding Finishing/Shipping Miscellaneous
    Iron Grades (Gray Iron)
  • Class 30
  • Class 35

    Melt
  • Two 68" refractory-lined water-cooled Hot Blast cupolas with O2 injection (35 tons per hour)
  • Two 15-ton horizontal receivers

    Duplex
  • One 60-ton Inductotherm Vertical Channel furnace

    Pour
  • Two 10-ton Junker Horizontal Channel (pressurized) stopper-rod automatic pouring furnaces with in-stream inoculation (Disa and BMD molding lines)
    		•
    Construction Cores Only
  • One SCB-10(9) Shalco Shell machine
    - 15"x10"x6" (3" each half) box size
    - 10# max. core weight
  • One International Rollover Machine
    - 3ft.x6ft.x12" max. box size
    - 2000# max. core weight (approx.)

    Construction & Industrial
  • One Beardsly and Piper Shell machine
    - 20# max. core weight
    		•
    Construction & Industrial
  • One BMD air-impulse molding machine
    - 44"x50" flasks with 10" cope and 16" drag heights
    - 500# maximum pour weight

  • One 2070 Type B Disamatic molding machine
    - Mold size is 31.5"x37.4" with mold thickness ranging from 10" to 25"
    - 275# maximum pour weight
    - automatic pattern changing system
    - automatic core setting

    Construction Only
  • Two B/P Hydroslingers with Davenport Rollovers

  • Flask sizes:
    - 42"x84" (6" over 20" and 15" over 20")
    - 52"x72" (6" over 20")
    - 36"x62" (6" over 13")
    - 52"x52" (6" over 17" and 12" over 17")

  • Maximum pouring weight is 600# on one machine and 700# on the other
    • Finishing
  • Five shot-blasting units
    - One horizontal vibratory continuous
    - Two 34GN Tumblast
    - One BCP monorail spinner/hanger blast
    - One Pangborn continuous chain blast
  • Four conventional stand-grind stations with in-line finishing
  • Ten conventional chip lines (2 w/standgrinders)
  • Four autogrinders (Construction only)
  • One Fox standgrinder
  • Three in-line cleaning operations with standgrinders

    Shipping
    (Construction castings only)
  • Sixteen shipping docks
  • Four stretch-wrap machines

    Machining
    (Construction castings only)
  • Three drill presses
  • Six vertical turret-lathe boring mills - 36-64"
  • One lathe
  • One 30" cut-off saw
  • Three end-mills

    • Test Laboratory
    (serves plant 2 and plant 3)
  • Two Spectrometers
  • Leco Carbon/Sulfur analyzer
  • Full sand-laboratory
  • Metallograph with quantitative image analysis
  • Tensile Tester

    Dimensional Laboratory
    (serves plant 2 and plant 3)
  • Four Portage layout machines
  • One Brown & Sharp validator (CMM with PC-DMIS software)
  • One Faro-arm layout machine

    Nondestructive Testing
  • Magnetic particle
  • Ultrasonics
  • Other tests are outsourced (e.g., x-ray, liquid-penetrant)

    Manufacturing Area
  • 181,125 square feet
    		•

    Facility and Equipment List - (Other)
    Pattern Shops Sales Product Engineering Technical Services Quality Assurance
  • CAM (Mazak)
  • Four BOKO F-3 Vertical Milling Machines
  • One BOKO F-30 Vertical Milling Machine
  • One BOKO WF-2 Hydro Mill
  • One MAZAK AJV-60/80 CNC Vertical Machining Center
  • One MAZAK VTC-50/D Vertical Machining Center
  • Five Bridgeport Series II Vertical Milling Machines
  • EDI
  • ASN
  • CAD
  • Product design assistance
  • Pro-engineer
  • Novaflow and Novasolid
  • Product Certification
  • Technical Seminars
  • PPAP
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